Build Your Own Generator Enclosure Shed

Table of Contents

1. Introduction
2. Why I Built a Shed for My Generator
3. Choosing the Right Generator
4. Considering Fuel Source Options
5. The Shed's Design and Construction
6. Installing the Solar Battery Charger
7. Wiring the Generator to the Electrical Panel
8. Soundproofing and Insulation Measures
9. The Automatic Control System
10. Using the Generator and Powering the House
11. Cost and Affordability
12. Future Improvements

Shed for My Generator: A Cost-Effective Solution

Introduction\ Having a reliable source of backup power is crucial, especially if you live in a rural area with intermittent electricity supply. In this article, I will take you on a tour of the shed I built for my generator, explaining why I chose this solution and the various considerations and steps involved in its construction. By sharing my experience, I hope to inspire and guide others looking for a cost-effective way to ensure uninterrupted power supply during outages.

Why I Built a Shed for My Generator\ Living in a rural area with no natural gas service or access to propane, I needed to find an alternative fuel source for my standby generator. Instead of investing in an expensive automatic standby generator, I decided to utilize my existing gasoline-powered generator. This choice enabled me to avoid the additional costs associated with acquiring and maintaining a propane tank. However, I still wanted the convenience of an automatic standby generator without the hassle of manually setting it up during power outages. Building a shed that houses the generator and incorporates an automatic control system seemed like the perfect solution.

Choosing the Right Generator\ Before embarking on any project, it is essential to select the right equipment. When it comes to generators, factors such as power output, fuel efficiency, and noise levels play a significant role. In my case, I opted for a 10-kilowatt gasoline-powered generator, the Jerome axe, which I already owned. This generator provided sufficient power to meet my household needs during outages while being cost-effective in terms of fuel consumption.

Considering Fuel Source Options\ One of the primary reasons for selecting a gasoline-powered generator was the availability of fuel. Gasoline is easily accessible and does not require additional infrastructure, such as a propane tank. However, it is important to note that gasoline has a shorter shelf life compared to propane or diesel. Regular maintenance and fuel rotation are necessary to ensure optimal performance. Additionally, factors such as fuel availability during emergencies and the potential risks associated with storing gasoline should be taken into account.

The Shed's Design and Construction\ To house my generator and protect it from the elements, I built a dedicated shed. The shed's design focused on functionality, ease of access, and soundproofing. I sourced a shed model from Wayfair, which provided the ideal dimensions and structural integrity required for my project. By utilizing the shed as a base, I customized it to accommodate the generator and all necessary components.

Installing the Solar Battery Charger\ To maintain the generator's battery charge, I installed a solar battery charger on the shed's roof. This simple yet effective solution ensures that the generator is always ready for operation during power outages. By harnessing the power of the sun, the solar charger eliminates the need for additional electrical wiring and reduces the generator's reliance on grid electricity.

Wiring the Generator to the Electrical Panel\ Proper wiring is crucial when connecting a generator to the household electrical system. In my setup, I installed a one-inch PVC line that runs from the side of my house to the back of the shed. This conduit carries both the control wires and the 8-gauge power wires that connect the generator to the electrical panel. By adhering to appropriate electrical codes and safety measures, I ensured a secure and reliable connection.

Soundproofing and Insulation Measures\ To minimize noise levels and contain heat within the shed, I employed various soundproofing and insulation techniques. The shed's interior walls and roof were covered with 80 mil thick Dynamat material, which effectively absorbs sound vibrations. Additionally, I used thicker Styrofoam insulation on the back wall to further enhance noise reduction and heat containment. This comprehensive insulation system ensures a quiet and comfortable environment both inside and outside the shed.

The Automatic Control System\ To achieve the luxury of an automatic standby generator without leaving the comfort of my home, I implemented a custom control system. A control panel, located in my garage, allows me to start and control the generator remotely. By converting the generator's choke to an electric system using a power door lock actuator, I eliminated the need for manual adjustments. The control panel connects to the generator via control wires, enabling seamless operation and monitoring.

Using the Generator and Powering the House\ With the shed and automatic control system in place, using the generator is a breeze. By simply stepping into my garage and engaging the run switch and start button, I can power my house on generator mode without any hassle. However, it is important to note that certain limitations exist due to the generator's power output. Prioritizing essential appliances and managing power consumption becomes crucial to ensure optimum operation and avoid overloading the generator.

Cost and Affordability\ Compared to the hefty price tag of a larger automatic standby generator, my DIY generator shed solution offers significant cost savings. With a total investment of approximately $1,500, which includes the generator itself, I achieved a reliable backup power system that meets most of my household needs. While manual control and power management are required, the affordability and versatility of this setup make it an attractive option for budget-conscious individuals.

Future Improvements\ Every project has room for improvement. In the case of my generator shed, I plan on incorporating a thermal shutdown system to prevent overheating. This additional safety measure will ensure that the generator shuts down automatically in case the fan malfunctions or if the enclosure becomes excessively hot. By continuously assessing and upgrading the setup, I guarantee the long-term functionality and reliability of my generator shed.

Highlights

• Building a shed for a generator provides a cost-effective solution for backup power needs.
• Opting for a gasoline-powered generator allows for easy fuel availability and cost savings.
• Utilizing a solar battery charger reduces reliance on grid electricity and is environmentally friendly.
• Proper wiring and adherence to safety guidelines are crucial when connecting a generator to the electrical panel.
• Soundproofing and insulation measures ensure a quiet and comfortable environment inside the shed.
• An automatic control system allows for remote operation and eliminates the need for manual adjustments.
• Prioritizing essential appliances and managing power consumption is necessary to optimize generator usage.
• The DIY generator shed solution offers significant cost savings compared to larger automatic standby generators.
• Continuous improvements, such as incorporating thermal shutdown systems, enhance safety and performance.