Convert your standby generator to remote electric choke

Table of Contents

1. Introduction
2. Converting a Manual Choke to an Electric Choke
3. Choosing the Right Parts
4. Wiring the Electric Choke
5. Installing a Control Panel
6. Wiring the Control Panel
7. Connecting the Generator to the Control Panel
8. Testing the Choke Circuit
9. Running the Generator
10. Considerations for Using Gasoline vs Propane
11. Conclusion

Converting a Manual Choke to an Electric Choke for Your Backup Generator

If you own a backup generator and want the convenience of starting and running it without manually operating the choke, then converting your generator from a manual choke to an electric choke is the solution for you. In this article, we will guide you step-by-step on how to convert your generator's choke system. We will cover everything from choosing the right parts to wiring the electric choke and installing a control panel. By the end of this article, you will have a fully functional generator that can be operated remotely.

1. Introduction

Backup generators play a crucial role in providing power during outages. However, starting and running these generators traditionally require manual intervention, including adjusting the choke to ensure proper operation. This can be inconvenient, especially if the generator is located in an enclosure or shed. By converting the manual choke to an electric choke, you can start and run your generator remotely using a control panel.

2. Converting a Manual Choke to an Electric Choke

Converting a manual choke to an electric choke involves replacing the manual lever with an actuator that can be controlled remotely. The actuator is typically a power door lock actuator, which can be easily connected to a control panel. By using relays and switches, you can activate the actuator to pull and push the choke lever, mimicking the manual choke operation.

3. Choosing the Right Parts

To convert your generator's choke system, you will need a few key components. Firstly, you will need a power door lock actuator, which can be purchased online. These actuators are affordable and readily available. Additionally, you will require two automotive relays and switches. It is crucial to choose relays and switches that can handle the required amperage. Consult the generator's manual or an electrician for guidance.

4. Wiring the Electric Choke

Wiring the electric choke requires careful attention to ensure proper functionality and electrical safety. You will need to connect the power door lock actuator to the control panel using relays and switches. It is essential to refer to the wiring diagram provided with the actuator and follow it accordingly. Additionally, incorporating fuses into the circuit is recommended to protect the wiring and components from electrical faults.

5. Installing a Control Panel

A control panel is necessary to remotely start and run the generator. This panel should be installed in a convenient location, such as a garage or a control room. It will house the switches and buttons required to control the generator's functions, including the choke. You can use a project box or a suitable enclosure to build your own control panel, ensuring it is easily accessible and clearly labeled.

6. Wiring the Control Panel

Wiring the control panel involves connecting the switches and buttons to the control circuitry. This circuitry will activate the relays, which, in turn, control the power door lock actuator. It is crucial to ensure proper connections and secure wiring to prevent any electrical hazards. Use a combination of lower gauge wires for high-amperage connections and smaller gauge wires for low-amperage connections.

7. Connecting the Generator to the Control Panel

To connect the generator to the control panel, you will need to run wires from the panel to the generator's electrical system. These wires will carry the necessary power and control signals to operate the generator. It is essential to route the wires safely, away from any moving parts or potential sources of damage. Consider using conduit or wire looms for added protection.

8. Testing the Choke Circuit

After completing the wiring, it is crucial to test the choke circuit before starting the generator. Double-check all connections and ensure the actuator responds correctly to the control panel commands. Test each switch and button to verify that the choke lever moves in the desired manner. If any issues arise, troubleshoot the circuit and recheck the wiring connections.

9. Running the Generator

Once the choke circuit has been tested and confirmed to be working correctly, you are ready to run the generator. Flip the appropriate switches or press the buttons on the control panel to start the generator remotely. Observe the choke lever to ensure it moves as expected during the startup process. Once the generator is running smoothly, you can control it entirely from the comfort of your control panel.

10. Considerations for Using Gasoline vs Propane

When operating your generator, it is crucial to consider the fuel source. While gasoline is a readily available and familiar option, propane offers certain advantages. Propane is cleaner-burning and does not degrade over time like gasoline. Additionally, propane tanks can be easily stored and replaced, ensuring a constant fuel supply. Evaluate your needs and availability of fuel sources to determine which option is best for you.

11. Conclusion

Converting a manual choke to an electric choke for your backup generator provides convenience and ease of operation. By following the steps outlined in this article, you can successfully convert your generator and enjoy the benefits of remotely controlling its functions. Remember to prioritize safety while working with electrical systems and consult professionals if needed. With your newly converted generator, you can confidently face power outages and ensure uninterrupted electricity supply.