Creative DIY: Building a Bumper Generator Bracket for Shuttle Bus RV

Table of Contents

1. Introduction
2. The Need for a Bracket Build
3. Choosing the Right Generator: Honda EU3000i
4. Modifying the Bracket Kit
5. Cutting and Drilling the Bracket Pieces
6. Mounting the Brackets on the Bumper
7. Adjusting the Hitch Receiver
8. Increasing the Weight Capacity
9. Installing a Deck on the Brackets
10. Future Upgrades and Modifications
11. Conclusion

Article

Introduction

Welcome to the Bumper Bracket Build! In this article, we will discuss the process of installing a bracketry system on the back of a vehicle to hold a Honda EU3000i generator. As an inverter generator, the Honda EU3000i is powerful enough to run an entire bus, making it an ideal choice for those looking to power their vehicles on the go. We will explore the modifications required for the bracket kit, the installation process, and potential future upgrades.

The Need for a Bracket Build

Before we delve into the details of the bracket build, it is important to understand why such a modification is necessary. The square tube bumper bracket kit we will be using is typically designed for trailers with a square tube bumper. However, since the vehicle in question does not have a square tube bumper, certain modifications need to be made. By adapting the bracket kit to fit a different type of bumper, we can securely mount the Honda EU3000i generator and ensure its stability while on the road.

Choosing the Right Generator: Honda EU3000i

The Honda EU3000i generator is specifically chosen for its reliability and power output. With a long history of positive reviews and proven performance, this inverter generator is a popular choice among RV and bus owners. Its ability to provide sufficient power, even when running demanding appliances such as air conditioners, makes it an ideal option for those seeking a reliable power source while on the go. Its compact size and quiet operation further enhance its appeal.

Modifying the Bracket Kit

Due to the difference in bumper design, modifications need to be made to the standard square tube bumper bracket kit. Instead of the squared top and bottom sections, we will be cutting the top off by approximately two inches and completely removing the bottom corner. This modification will create a bracket that is compatible with the vehicle's bumper design and ensures a secure fit.

Cutting and Drilling the Bracket Pieces

Once the modification is complete, it is time to cut and drill the bracket pieces for installation. Careful measurements are taken to ensure proper alignment and fit. The bracket pieces are then drilled to accommodate the bolts that will secure them to the bumper. It is essential to have the right tools and precision during this stage to achieve a professional and secure installation.

Mounting the Brackets on the Bumper

With the bracket pieces cut and drilled, they are ready to be mounted onto the bumper. The modified brackets are clamped onto the bumper, and the bolts are inserted through the holes to secure them in place. This step requires attention to detail and proper alignment to ensure a secure and stable mount. The unique design of the custom bumper, made from jr. channel, contributes to the increased weight capacity of the brackets.

Adjusting the Hitch Receiver

In addition to mounting the brackets, a square hitch receiver needs to be bolted onto the bumper. This hitch receiver, capable of handling a weight capacity of five thousand pounds, enables towing capabilities for the vehicle. It is positioned strategically, taking into account the accessibility of the generator's plug-in and exhaust to ensure convenience and safety during use.

Increasing the Weight Capacity

While the bracket kit is designed to hold approximately 200 pounds on a square tube bumper, the modifications made to adapt it to a different bumper design increase its weight capacity considerably. The use of a solid jr. channel bumper and the additional reinforcements, such as thick metal backings, enhance the sturdiness and durability of the bracket build. The upgraded weight capacity allows for increased confidence in the secure transport of heavy loads.

Installing a Deck on the Brackets

To further maximize the functionality of the bracket build, an aluminum deck is attached to provide a platform for the generator. This custom deck, secured with bolts, allows for easy placement and removal of the Honda EU3000i generator. The deck also features additional holes for bolting down the generator, ensuring stability during transportation.

Future Upgrades and Modifications

While the bracket build is now complete, there are still potential future upgrades and modifications to consider. One such upgrade includes adding a second bracket set, strategically positioned to accommodate a larger generator or additional equipment. Installing an undermount box, which can store extra fuel or other items, is another potential enhancement to increase storage capacity and convenience.

Conclusion

The Bumper Bracket Build is a successful modification that enables the secure mounting of a Honda EU3000i generator on a vehicle without a square tube bumper. Through careful modifications, cutting, and drilling, the bracket kit is seamlessly adapted to fit the unique bumper design. The solid mount ensures stability and reliability, allowing for a safe and convenient power source on the go. With potential future upgrades and modifications, this bracket build serves as a sturdy foundation for further customization and enhancement.