Custom Alternator Bracket for 1962 Ford Galaxie 500

Custom Alternator Bracket for 1962 Ford Galaxie 500

Table of Contents:

1. Introduction
2. Background and Purpose
3. The Importance of Upgrading Alternators
4. Choosing the Right Alternator
5. Understanding Bracketry Options
6. Using Factory Components for Easy Installation
7. Fabricating a Custom Bracket
8. Selecting and Installing Spacers
9. Mounting the Alternator in the Car
10. Verifying the Correct Unit
11. Benefits of Upgrading to a 130 Amp Alternator
12. Conclusion

Introduction: Upgrading your alternator can be a smart move for improving the electrical capacity of your vehicle. This article will guide you through the process of upgrading to a 130 Amp alternator from the old 35 Amp alternator, focusing on the bracketry and using factory components for a hassle-free installation. We'll also discuss the importance of selecting the right alternator and provide some insights into the benefits of this upgrade.

Background and Purpose: If you've ever dealt with a weak electrical system in your vehicle, you know how frustrating it can be. The stock alternators often fall short when it comes to meeting the demands of modern accessories like power-hungry audio systems, fuel injection, and other electrical components. Upgrading to a higher capacity alternator can provide a reliable power source and ensure that your vehicle's electrical system operates smoothly even under heavy loads.

The Importance of Upgrading Alternators: A reliable and powerful alternator is crucial for maintaining the functionality of your vehicle's electrical system. The stock alternators are often designed for basic electrical needs and don't have the capacity to handle additional accessories or upgraded components. This can lead to issues like dimming lights, slow cranking, and even battery drainage. Upgrading to a higher amp alternator can alleviate these problems and provide a stable power supply.

Choosing the Right Alternator: When it comes to choosing the right alternator, there are a few key factors to consider. First, you need to determine the required amperage based on your vehicle's electrical needs. Consider the additional accessories you plan to install and their power requirements. It's recommended to choose an alternator with a slightly higher amperage rating to ensure sufficient power supply. Additionally, look for a reliable brand known for producing high-quality alternators that can withstand heavy usage.

Understanding Bracketry Options: One of the challenges when upgrading alternators is the bracketry. The alternator bracket holds the alternator in place and ensures proper alignment with the belt system. Opting for aftermarket brackets can be risky, as they may not properly fit your specific vehicle model. Instead, it's advisable to use factory components whenever possible. This approach reduces the risk of compatibility issues and makes the installation process much easier and hassle-free.

Using Factory Components for Easy Installation: To simplify the installation process, using factory components is the way to go. For this upgrade, getting the 66 and up alternator bracket (c8e,101 56b unit) is recommended. Additionally, fabricating a custom bracket from 10-gauge steel will provide the necessary rigidity and ensure a sturdy mounting for the heavy alternator. By using the factory components and a custom bracket, you'll achieve a reliable and long-lasting installation.

Fabricating a Custom Bracket: Creating a custom bracket is a straightforward process and requires basic tools like a torch, hammer, vice, and heat source. Start by cutting out the bracket shape from the 10-gauge steel using a torch. Then, hand form the bracket in the vice, applying heat as needed to achieve the desired shape and rigidity. The final result should be a sturdy bracket that complements the factory components and provides a secure mounting point for the alternator.

Selecting and Installing Spacers: Spacers play a crucial role in ensuring proper alignment and tension of the belt system. Aluminum spacers can be cut to size and installed between the alternator and the bracket to achieve the desired positioning. It's important to choose the appropriate thickness of spacers based on the specific needs of your vehicle. With the right spacers, you can achieve a perfect belt alignment and avoid any slippage or excessive tension.

Mounting the Alternator in the Car: Once the bracket and spacers are ready, it's time to mount the alternator in your vehicle. Ensure that the alternator is correctly positioned and aligned with the belt system. Use the factory bolts provided with the bracket and tighten them securely. Take extra care not to overtighten the bolts to avoid damaging the bracket or the alternator. With everything properly mounted, you can expect a reliable and secure installation.

Verifying the Correct Unit: After the alternator is installed, it's essential to verify that you have the correct unit with the desired amp rating. The 130 Amp unit can be identified by the presence of two holes, while the 95 Amp unit has four holes. Double-check this to ensure that you have the intended higher capacity alternator. With the right unit, you'll have a robust power source to meet all your electrical needs.

Benefits of Upgrading to a 130 Amp Alternator: Upgrading to a 130 Amp alternator offers several advantages. Firstly, it provides a significant increase in power output, allowing you to run multiple accessories without straining the electrical system. This is particularly beneficial for vehicles with power-hungry components like fuel injection systems and high-end sound systems. Additionally, a higher capacity alternator ensures that your battery stays charged, reducing the risk of power drain and improving overall electrical system performance.

Conclusion: Upgrading to a 130 Amp alternator is a smart move for anyone looking to enhance their vehicle's electrical system. By using factory components, fabricating a custom bracket, and selecting the right alternator, you can achieve a reliable and hassle-free installation. The increased power capacity of the alternator will ensure that your vehicle's electrical system operates smoothly even under heavy loads. Don't let a weak electrical system hold you back – upgrade to a higher amp alternator and enjoy the benefits of a robust power supply.

Highlights:

• Upgrading your alternator to a higher capacity can improve your vehicle's electrical system.
• Using factory components and fabricating a custom bracket simplifies the installation process.
• Selecting the right alternator with the appropriate amp rating is crucial.
• Spacers ensure proper alignment and tension in the belt system.
• Upgrading to a 130 Amp alternator provides a reliable power source for various accessories.
• A stronger alternator reduces the risk of power drain and improves overall electrical system performance.

FAQs:

Q: Can I use aftermarket brackets for the alternator upgrade? A: While aftermarket brackets can be an option, it's recommended to use factory components for a hassle-free installation and proper fitment.

Q: How do spacers help in the alternator upgrade? A: Spacers are used to achieve the proper alignment and tension of the belt system, ensuring optimal performance.

Q: What are the benefits of upgrading to a higher amp alternator? A: Upgrading to a higher amp alternator provides a reliable power source, allowing you to run additional accessories without straining the electrical system.

Q: Can I verify the amp rating of the alternator after installation? A: Yes, you can easily identify the amp rating by the number of holes present on the alternator. Two holes indicate a 130 Amp unit, while four holes indicate a 95 Amp unit.

Q: What are the advantages of using factory components? A: Using factory components reduces the risk of compatibility issues and makes the installation process much easier and hassle-free.