DIY Service Guide for Small Tiger Generator

DIY Service Guide for Small Tiger Generator

Table of Contents:

1. Introduction
2. Signs that your generator needs servicing
3. Understanding the reasons for engine weakness
4. The importance of servicing to prevent blockage
5. Steps to service your small tiger generator a. Removing the coil frame and rubber b. Removing the exhaust bolts and plug c. Removing the top cylinder head and piston d. Cleaning the carbon deposits in the engine block e. Scaping carbon deposits from the rings and piston groove f. Washing and cleaning the engine block g. Reassembling the block and adding oil h. Cleaning and replacing the plug i. Putting back the coil frame and starting the engine j. Checking and servicing the exhaust
6. Conclusion

How to Service Your Small Tiger Generator: A Comprehensive Guide

Introduction: Taking care of your small tiger generator is crucial to ensure its optimal performance and longevity. Regular servicing allows you to identify and address any potential issues, avoiding breakdowns when you need it the most. In this guide, we will discuss the signs that your generator needs servicing, the importance of servicing to prevent blockages, and a step-by-step process to service your small tiger generator efficiently.

1. Signs that your generator needs servicing: When your generator is due for servicing, there are specific signs you should look out for. These signs include a low and weak engine, an inability to power your home appliances effectively, and irregular sounds or vibrations. Recognizing these signs early on will help you prevent further damage and costly repairs.

2. Understanding the reasons for engine weakness: Engine weakness is a common problem faced by generator owners. It can be attributed to various factors, such as blockage or plugging in the channels through which the hot gas passes. When these channels are blocked, the engine's performance is compromised, resulting in a weak engine and inefficient power output.

3. The importance of servicing to prevent blockage: Regular servicing is essential to prevent blockages in your generator's engine. The accumulation of carbon deposits and dirt can obstruct the channels, hindering the flow of hot gas. By servicing your generator and removing these blockages, you ensure that the engine operates smoothly and efficiently.

4. Steps to service your small tiger generator: Now, let's dive into the step-by-step process of servicing your small tiger generator to maintain its optimal performance:

a. Removing the coil frame and rubber: Start by removing the coil frame and the black rubber surrounding it. Take care to arrange and store all the removed parts in one place to avoid losing them.

b. Removing the exhaust bolts and plug: Loosen and remove the three bolts holding the exhaust in place - one by the side and two at the bottom. Proceed to remove the plug as well.

c. Removing the top cylinder head and piston: Loosen the four bolts to detach the top cylinder head and the engine block. In case it is difficult to pull out, gently tap it and use two screwdrivers to help remove it. Take note of the piston head and gasket as well.

d. Cleaning the carbon deposits in the engine block: Inspect the holes in the engine block through which the hot gas passes. Scrape out any carbon deposits using a suitable tool to ensure the free flow of gases. Make sure to clean all the holes and remove any blockages to optimize the engine's performance.

e. Scraping carbon deposits from the rings and piston groove: Carefully remove the rings that provide engine compression, being cautious as they are fragile. Scrape off the carbon deposits from the rings to facilitate their proper installation. Clean the piston groove as well, ensuring that it is free from carbon deposits.

f. Washing and cleaning the engine block: Utilize a solvent or high-powered cleaner to thoroughly wash the engine block. Pay close attention to any blackened areas and use a paper or similar material to scrape them if necessary. Verify that all the holes in the block are clear and free from blockages.

g. Reassembling the block and adding oil: Once the engine block is clean, place it back into position. Apply a small amount of oil to ensure the piston rings move freely within the block.

h. Cleaning and replacing the plug: Clean the spark plug and put it back in place. A clean plug ensures proper ignition and optimal engine performance.

i. Putting back the coil frame and starting the engine: Reattach the coil frame, ensuring a secure fit. With all the parts back in their respective positions, start the engine to test its functionality.

j. Checking and servicing the exhaust: Verify that the exhaust is not blocked by blowing air through it and ensuring that the airflow is smooth. If blockages are detected, service the exhaust by removing carbon deposits and cleaning it thoroughly.

Conclusion: Regular servicing of your small tiger generator is vital to maintain its efficiency and extend its lifespan. By following the step-by-step process outlined in this guide, you can ensure that your generator operates reliably and provides the necessary power for your home appliances. Remember to schedule regular servicing sessions and address any issues promptly to avoid costly repairs.