Easy Conversion Guide: Transform your Generac GP8000E from Gas to Propane & Natural Gas

Easy Conversion Guide: Transform your Generac GP8000E from Gas to Propane & Natural Gas

Table of Contents:

1. Introduction
2. About PNG Technologies
3. Benefits of Propane and Natural Gas Kits for Generators
4. GP8000E: A Popular Generator Model
5. Conversion Process: Propane 5.1 Preparing the Generator 5.2 Installing the Slim Adapter 5.3 Backing Out the Studs 5.4 Reassembling the Carburetor 5.5 Installing the Metal Plate 5.6 Connecting the Tube Extension
6. Conversion Process: Natural Gas 6.1 Differences in the Conversion Process 6.2 Running Natural Gas from the Meter 6.3 Choosing the Right Hose
7. Testing and Adjusting the Generator
8. Conclusion

Converting a Generator to Propane and Natural Gas: A Step-by-Step Guide

In today's world, where environmental concerns and the need for sustainable energy solutions are becoming increasingly important, many individuals are looking for alternative fuel options for their generators. Propane and natural gas have emerged as popular choices due to their cost-effectiveness, clean-burning properties, and wide availability. This article will guide you through the process of converting a generic GP8000E generator to run on propane and natural gas, providing step-by-step instructions and valuable insights along the way.

1. Introduction

With the rise in power outages and the need for reliable backup power sources, generators have become essential equipment for both residential and commercial settings. However, traditional gasoline-powered generators can be expensive to operate and emit harmful pollutants into the atmosphere. That's where propane and natural gas conversion kits come in; they offer a cleaner and more cost-effective alternative for powering your generator.

2. About PNG Technologies

PNG Technologies, based in Michigan, is a reputable supplier of propane and natural gas conversion kits for generators. With years of experience in the industry, they have earned a strong reputation for delivering high-quality products and exceptional customer service. Their kits are designed to be user-friendly, allowing individuals to convert their generators quickly and efficiently.

3. Benefits of Propane and Natural Gas Kits for Generators

Before delving into the conversion process, it's important to understand the benefits of using propane and natural gas as fuel for your generator. Compared to traditional gasoline, these alternative fuels offer several advantages:

Pros:

• Cost-effectiveness: Propane and natural gas are generally more affordable than gasoline, saving you money in the long run.
• Environmental friendliness: Both propane and natural gas produce significantly fewer greenhouse gas emissions and pollutants when burned, making them cleaner options for the environment.
• Convenience: Propane and natural gas are readily available in many areas, ensuring a constant fuel supply for your generator.
• Longer shelf life: Unlike gasoline, propane does not degrade over time, allowing for long-term storage without the need for fuel stabilizers.

Cons:

• Lower power output: When compared to gasoline, propane and natural gas may provide slightly lower power output, which might be a consideration for high-demand applications.

4. GP8000E: A Popular Generator Model

The GP8000E is a widely used generator model known for its reliability and versatility. This generator is an excellent candidate for conversion to propane and natural gas due to its robust engine and compatibility with conversion kits. By converting your GP8000E, you can enjoy the benefits of propane and natural gas while still maintaining the generator's high performance.

5. Conversion Process: Propane

Converting your GP8000E generator to run on propane requires a few simple steps. Let's explore each step in detail:

5.1 Preparing the Generator

To begin the conversion process, you will need to prepare the generator. This involves drilling holes and marking specific measurements for proper installation. Follow these steps:

• Pre-drill holes on the generator frame as instructed by the conversion kit manual.
• Mark the locations for mounting the regulator using correct measurements.
• Secure the regulator in place using the provided bolts and washers.

5.2 Installing the Slim Adapter

The slim adapter is a crucial component that allows for the attachment of the carburetor. Follow these steps to install the slim adapter properly:

• Remove the generator's cover and take out the air filter and metal plate.
• Back out the studs on the carburetor to accommodate the thickness of the slim adapter.
• Install the slim adapter, ensuring proper clearance for the air cleaner cover.
• Reassemble the carburetor, including the gasket and throttle linkage.
• Install the metal plate to prevent the air cleaner from getting sucked in.

5.3 Backing Out the Studs

To ensure the secure attachment of the adapter and regulator, the studs on the carburetor need to be backed out. Here's how to do it:

• Use vice grips to turn the studs out approximately five to six turns.
• Check for clearance by reinstalling the air cleaner cover temporarily.

5.4 Reassembling the Carburetor

After backing out the studs, it's time to reassemble the carburetor. Follow these steps:

• Reattach the carburetor linkage, ensuring it is securely in place.
• Install the gasket and back cover of the carburetor.
• Tighten all the bolts to secure the carburetor.

5.5 Installing the Metal Plate

The metal plate is vital for maintaining the proper spacing and preventing air cleaner damage. Here's how to install it:

• Place the metal plate in its designated position.
• Ensure that the plate does not interfere with the movement of the air cleaner.

5.6 Connecting the Tube Extension

Lastly, you need to connect the tube extension to the generator's vibration bracket. Follow these steps:

• Cut the tube extension in half.
• Install the provided spacer inside the tube extension.
• Attach the tube extension, spacer, and longer bolt to the vibration bracket.
• Ensure proper clearance between the extension and other components.

6. Conversion Process: Natural Gas

Converting your GP8000E generator to run on natural gas follows a similar process to the propane conversion. However, there are a few distinct differences. Let's explore them:

6.1 Differences in the Conversion Process

The main difference in the conversion process for natural gas lies in the fuel source and certain components used. Here's what you need to know:

• Instead of using a propane tank, natural gas is sourced directly from the meter.
• The fitting pieces required for propane conversion are not necessary for natural gas conversion.
• Use a heavy-duty hose specifically designed for vapor natural gas connection.

6.2 Running Natural Gas from the Meter

To convert your generator to run on natural gas, you will need to run a hose from your gas meter to the shut-off valve on the generator. Here's how:

• Purchase a suitable length of hose for the distance between the meter and the generator.
• Connect one end of the hose securely to the shut-off valve on the generator.
• Connect the other end of the hose to the gas meter, ensuring a tight and leak-proof connection.
• Coil any excess hose neatly, considering the durability of the hose for long-term use.

6.3 Choosing the Right Hose

When converting your GP8000E generator to run on natural gas, it's crucial to choose the appropriate hose. Consider the following factors:

• Length: Select a hose that provides sufficient reach from the gas meter to the generator while allowing flexibility in placement.
• Reinforcement: Opt for a hose with wire reinforcement for added durability and resistance to wear and tear.
• Compatibility: Ensure that the hose is compatible with vapor natural gas to maintain safety during operation.

7. Testing and Adjusting the Generator

After completing the conversion process, it's important to test and adjust the generator to ensure optimal performance. Follow these steps:

• Connect the regulator and hose to the generator's connection point.
• Prime the generator by activating the primer button on the back of the unit to allow fuel to reach the carburetor quickly.
• Adjust the power settings to suit your specific needs, keeping in mind the lean-out/richest controls.
• Turn on the fuel valve and start the generator. Observe for any irregularities in performance.
• Secure the adjustment nut once you are satisfied with the generator's performance.

8. Conclusion

Converting your GP8000E generator to run on propane or natural gas is a worthwhile investment that offers numerous benefits. By following the step-by-step process outlined in this guide, you can enjoy a cleaner, more cost-effective, and reliable source of power during emergencies or regular use. With PNG Technologies as your trusted supplier, you can confidently embark on this conversion journey and make a positive impact on both your wallet and the environment.

Highlights

• Learn how to convert a generic GP8000E generator to run on propane and natural gas
• Understand the benefits of using propane and natural gas as alternative fuel options
• Discover the conversion process step by step, including preparing the generator and installing necessary components
• Explore the differences between propane and natural gas conversions
• Gain insights into testing and adjusting the generator for optimal performance
• Choose PNG Technologies as your reliable supplier for conversion kits
• Embrace cost-effectiveness, environmental friendliness, and convenience with propane and natural gas conversion

FAQ

Q: What are the advantages of using propane and natural gas for my generator? A: Propane and natural gas are cost-effective, environmentally friendly, readily available, and offer longer shelf life compared to gasoline.

Q: Is the power output of a generator affected when converted to propane or natural gas? A: Propane and natural gas may provide slightly lower power output compared to gasoline, but it is typically not significantly noticeable.

Q: Can I convert any type of generator to run on propane or natural gas? A: Not all generators are suitable for conversion. Check the compatibility of your specific generator model before proceeding with a conversion kit.

Q: Can I revert my generator back to gasoline after conversion? A: Yes, in most cases, conversion kits are designed to be reversible, allowing you to switch back to gasoline if desired.

Q: How do I choose the right conversion kit for my generator? A: Consult with a reputable supplier like PNG Technologies, who can guide you in selecting the appropriate conversion kit based on your generator model and fuel preferences.