High Pressure Nitrogen Generator and Bottles Set

Table of Contents

1. Introduction
2. Overview of the Saturn 30 Nitrogen Generator
3. Air Supply and Filtration System
   • Standard Supply Filters
   • Normal Temporal System
   • Purifying System for Water
4. Electricity Supply and Nitrogen Generation
   • PSA Module
   • Hydrogen Generator
   • Deoxifying Unit
   • Tube Filtration Cylinders
   • Booster Compressor
5. Nitrogen Storage and Distribution
   • Bus System with Bottles
   • Freeland Bar Expansion Option
   • Benefits of Hydrogen Addition
6. Interface and Control Features
7. Low Energy Consumption and Environmental Impact
8. Conclusion

Introduction

Welcome to the presentation of the Saturn 30 Nitrogen Generator by Aaron Italy. In this article, we will explore the features, components, and benefits of this efficient generator with hydrogen purification. From the air supply to the nitrogen production process, storage options, and control interface, we will provide a comprehensive overview of the Saturn 30 Nitrogen Generator.

1. Overview of the Saturn 30 Nitrogen Generator

The Saturn 30 Nitrogen Generator is a highly efficient generator that produces nitrogen gas with high purity levels. It incorporates a hydrogen purifier and comes with packs of bottles for convenient storage. With the option to supply at either 200 or 300 bar, this nitrogen generator offers flexibility for various applications. In the following sections, we will delve into the various components of the Saturn 30 Nitrogen Generator and how they contribute to its functionality.

2. Air Supply and Filtration System

The first aspect we will explore is the air supply and filtration system of the Saturn 30 Nitrogen Generator. This system is designed to utilize only 90 cubic meters of air per hour while producing 30 cubic meters of nitrogen gas. This impressive ratio of 3:1 ensures efficient operation and minimal air consumption. To ensure the purity of the nitrogen, the system includes standard supply filters that offer high-end filtering capabilities. These filters provide protection in case there is oil coming from the compressor or if the dryer fails. By guaranteeing the life of the carbon, these filters contribute to the longevity of the nitrogen generator.

The system also incorporates a normal temporal system that uses only a couple of liters of water per day. This water is primarily used to provide order to the R2 generator and goes through a purifying system that includes a small Reverse Osmosis System, a pre-filter, and an end-stage deionizer. This automatic system reduces the conductivity of the water and ensures its suitability for use in the nitrogen generation process.

3. Electricity Supply and Nitrogen Generation

The Saturn 30 Nitrogen Generator requires an electricity supply to operate. The electricity is sourced from distribution boards and powers the nitrogen generator, as well as other components of the system. The heart of the nitrogen generation process lies in the PSA (Pressure Swing Absorption) module. This module utilizes aluminum cylinders, which offer enhanced durability and lifespan for the carbon molecular shape that absorbs impurities. Compared to steel vessels, the aluminum cylinders provide better longevity, ensuring consistent nitrogen purity levels.

The nitrogen generation process occurs in two stages. In the first stage, the PSA module achieves a purity level of approximately 99.5%. As the nitrogen progresses to the second stage, it enters the hydrogen generator, where water is split into oxygen and hydrogen. The hydrogen is then utilized in the deoxifying unit, which combines with the nitrogen to burn off any remaining oxygen. This process results in the generation of nitrogen with a purity level of 99.5 percent.

The nitrogen then enters the tube filtration cylinders, where any remaining water is separated from the nitrogen, further increasing its purity level. The nitrogen, now with a purity level of 99.99%, returns to the PSA session for the final stage. The nitrogen gas is then compressed using a German-made JB Becker compressor, which operates at very low noise levels and boasts a long service interval of approximately 2000 hours. The compressor comes with an interface that displays the current pressure in the bottles and the inlet pressure, providing real-time monitoring of the nitrogen production process.

4. Nitrogen Storage and Distribution

The Saturn 30 Nitrogen Generator provides convenient options for nitrogen storage and distribution. The nitrogen gas is stored in bottles, with two available on a bus system. Additionally, the system offers the option to expand with a Freeland bar, allowing for the supply of more nitrogen gas in case of higher peak usage or the addition of more lasers. The nitrogen in the bottles has a high purity level, with a small amount of hydrogen remaining.

The system also offers the option to add more hydrogen, up to three percent, which can be beneficial for cutting thick stainless steel. Higher levels of hydrogen can result in faster cutting speeds, particularly with thicker materials. This option provides versatility for users who require varying levels of hydrogen for different applications.

5. Interface and Control Features

The Saturn 30 Nitrogen Generator is equipped with a user-friendly interface that features a touchscreen for easy navigation. The interface allows for simple start and stop commands, and it also provides visual indications in the form of graphs to monitor the nitrogen generation process. Users can easily monitor the percentage of purity, the remaining oxygen levels, and the various stages of the nitrogen generation process. The interface offers comprehensive control and monitoring capabilities, ensuring the efficient operation of the Saturn 30 Nitrogen Generator.

6. Low Energy Consumption and Environmental Impact

One of the notable advantages of the Saturn 30 Nitrogen Generator is its low energy consumption. The nitrogen generator itself consumes only around seven kilowatts of electricity, while the booster compressor consumes an additional seven and a half kilowatts. This low energy consumption contributes to cost savings and reduces environmental impact. By utilizing the Saturn 30 Nitrogen Generator, businesses can enjoy high-purity nitrogen production without the need for deliveries or the associated increase in prices.

Conclusion

In conclusion, the Saturn 30 Nitrogen Generator by Aaron Italy offers a reliable and efficient solution for nitrogen generation. With its advanced PSA module, hydrogen purifier, and user-friendly interface, this generator provides high-purity nitrogen gas for various applications. The system's low energy consumption and convenient storage options make it a cost-effective and sustainable choice for businesses in need of nitrogen gas. By investing in the Saturn 30 Nitrogen Generator, businesses can experience the benefits of high-purity nitrogen production while reducing their environmental impact.

Highlights

• Highly efficient Saturn 30 Nitrogen Generator by Aaron Italy
• Hydrogen purification and convenient storage options
• PSA module and aluminum cylinders for enhanced durability
• User-friendly interface with real-time monitoring capabilities
• Low energy consumption and environmental impact
• Cost-effective and sustainable nitrogen generation solution

FAQ

Q: Can the Saturn 30 Nitrogen Generator be used for other gases apart from nitrogen? A: No, the Saturn 30 Nitrogen Generator is specifically designed for the production of nitrogen gas. It is not intended for the generation of other gases.

Q: What is the lifespan of the carbon molecular shape used in the PSA module? A: The aluminum cylinders used in the Saturn 30 Nitrogen Generator provide a superior lifespan for the carbon molecular shape compared to steel vessels. It ensures optimal nitrogen purity levels and longevity.

Q: Can the Saturn 30 Nitrogen Generator be customized to meet specific industry requirements? A: Yes, the Saturn 30 Nitrogen Generator offers flexibility in terms of nitrogen storage options and hydrogen addition. These can be tailored to specific industry needs and applications.

Q: Is the Saturn 30 Nitrogen Generator suitable for continuous operation? A: Yes, the Saturn 30 Nitrogen Generator is designed for continuous operation. Its automatic system and reliable components allow for uninterrupted nitrogen production.

Q: What are the benefits of adding hydrogen to the nitrogen? A: Adding hydrogen to the nitrogen can result in faster cutting speeds, especially for thick stainless steel. It provides increased versatility for cutting applications that require enhanced performance.