Power up your life with the Troy Bilt 6250 watt generator

Power up your life with the Troy Bilt 6250 watt generator

Table of Contents:

1. Introduction
2. Finding the Troy Built Generator
3. Initial Assessment and Issues
4. The Fuel Shut-Off Valve Problem
5. Troubleshooting the Locked Piston
6. Cleaning and Maintenance
7. Changing the Oil
8. Putting It Back Together
9. Addressing the Fuel Switch Issue
10. Testing and Finalizing the Repair
11. Conclusion

Introduction

Welcome to another repair video by Big Bob! In this video, we will be working on a Troy Built generator that Big Bob found on the side of the road. Follow along as he brings this neglected generator back to life and shares some valuable tips and tricks along the way.

Finding the Troy Built Generator

The video starts with Big Bob introducing himself and giving some background information. He explains how he came across the Troy Built generator on the side of the road and decided to rescue it. With excitement, he shows the generator and talks about his plans to get it running again.

Initial Assessment and Issues

Big Bob begins by discussing the issues he discovered with the generator. He points out that the fuel shut-off valve was broken, causing fuel to leak from the tank to the carburetor. Additionally, he mentions that the piston is locked up due to fuel flooding the cylinder and getting into the oil. These initial problems set the stage for the repairs he will undertake.

The Fuel Shut-Off Valve Problem

In this section, Big Bob explains how he first attempted to assess the generator's condition by trying to pull the rope to see if it would spin over. Unfortunately, it didn't. Upon further investigation, he discovered that the fuel shut-off valve was broken off from the fuel tank. He demonstrates how to remove the fuel tank, highlighting the bolts and connections involved.

Troubleshooting the Locked Piston

After addressing the fuel shut-off valve problem, Big Bob discovers that the piston is locked up. He explains the steps he took to diagnose and resolve this issue. He demonstrates how he removed the spark plug, released the piston, and tested its movement. With a successful outcome, he proceeds to clean the carbon buildup on the piston and prepares for the next steps.

Cleaning and Maintenance

Before putting the generator back together, Big Bob emphasizes the importance of cleaning and maintenance. He shares tips on cleaning the cylinder, push rods, valves, and the bottom of the head. With attention to detail, he ensures that the generator is in the best possible condition for optimal performance.

Changing the Oil

Knowing that the oil has fuel in it, Big Bob decides to drain and replace it. He shows how to drain the oil and discusses the reasons behind this step. With fresh oil in place, he plans to lubricate the generator by pulling the rope multiple times before proceeding.

Putting It Back Together

With everything cleaned and prepared, Big Bob begins the process of putting the generator back together. He meticulously demonstrates how to reattach the head, fuel tank, carburetor, air cleaner housing, and spark plug. Each step is carefully explained, ensuring that viewers can easily follow along.

Addressing the Fuel Switch Issue

Since the fuel shut-off valve was broken, Big Bob takes the time to address this issue now. He explains how he cleans the fuel tank, inspects the threads, and applies Teflon tape for added security. He shares his process of cleaning the tank thoroughly to remove rust and debris.

Testing and Finalizing the Repair

Excited to put his hard work to the test, Big Bob adds some gas to the tank and attempts to start the generator. With a successful start, he runs the generator until it's out of fuel, ensuring that all systems are functioning smoothly. He concludes that the generator is now back in working order.

Conclusion

In the final section of the video, Big Bob shares his satisfaction in successfully repairing the Troy Built generator. He encourages viewers to hit the like button, subscribe to his channel, and stay tuned for more repair videos in the future.