Transforming a Tractor into a Mobile Welder and Whole Home Generator

Table of Contents

1. Introduction
2. Repairing the 20 Kilowatt Generator
3. Modifying the Generator for Portable Welding
4. Securing the Generator with a Tire Changer
5. Changing the Oil in the Gearbox
6. Straightening the Bent Hitch
7. Cleaning and Painting the Generator
8. Putting the Generator Back Together
9. Creating a Bracket for the Welder
10. Testing the Generator and Welder

Article

Repairing and Modifying a 20 Kilowatt Generator for Portable Welding

Introduction

Welcome to Country View Acres, where today we will be taking on the task of repairing and modifying a 20 kilowatt generator. This generator, powered by a tractor, is large enough to provide electricity for our entire house. But that's not all—we also plan to adapt it to hold a welder on top, creating a portable welding rig for those times when we need to weld in areas without power. Join us as we embark on this project to solve two problems at once.

Repairing the 20 Kilowatt Generator

Our first order of business is to repair the 20 kilowatt generator. The generator has a PTO (power take-off) drive and is powered by a tractor. However, it requires some fixing to ensure it is in proper working condition. We will inspect the generator, change the oil in the gearbox, straighten a bent hitch, and clean and paint the generator to restore it to its former glory.

Modifying the Generator for Portable Welding

Once the generator is repaired, we will move on to modifying it for portable welding. Our goal is to create a setup that allows us to weld in remote areas without access to electricity. To achieve this, we will design a bracket to hold the welder securely on top of the generator. Additionally, we will create storage compartments to hold welding rods and extension cords, ensuring that everything we need for welding is easily accessible.

Securing the Generator with a Tire Changer

To keep the generator stable and prevent it from moving during operation, we will secure it with a tire changer. By bolting the tire changer to a pallet and attaching it to the tractor's forks, we can ensure that the generator remains secure and stable while in use. This innovative solution will provide a convenient and efficient way to keep the generator in place.

Changing the Oil in the Gearbox

One essential maintenance task for the generator is changing the oil in the gearbox. Over time, the oil can become thin and lose its effectiveness. By draining the old oil and replacing it with fresh oil, we can improve the performance and longevity of the generator. We will walk you through the process step by step, ensuring that the gearbox is properly taken care of.

Straightening the Bent Hitch

During the repair process, we discovered that the hitch on the generator was bent. To ensure the generator functions correctly and safely, we will take it to a hydraulic press to straighten the hitch. With careful work and precision, we will restore the hitch to its original form, ensuring that it can handle the necessary weight and strain.

Cleaning and Painting the Generator

Aesthetics are also important, so we will clean and paint the generator, making it look as good as new. By sandblasting the rims and using a high-quality paint, we will bring back its original luster. We will also address any rust or wear and tear, ensuring that the generator not only functions well but also looks great.

Putting the Generator Back Together

With the repairs and modifications complete, it's time to put the generator back together. We will assemble all the components, ensuring everything is in its proper place. One minor change we will make is replacing the 50 amp plug with a four-pin plug. This change allows the generator to be compatible with modern appliances and power systems. Once everything is reassembled, the generator will be ready for testing.

Creating a Bracket for the Welder

To securely hold the welder on top of the generator, we will design and fabricate a bracket. This bracket will prevent the welder from falling off during transportation and will make it easier to use. We will attach the bracket to existing bolts on the generator and create a strap system to hold the welder in place. Additionally, we will incorporate a cord wrap to keep the welding leads organized and easily accessible.

Testing the Generator and Welder

With the generator and welder fully functional and the modifications complete, it's time to put them to the test. We will begin by testing the welding capabilities of the setup. By using appropriate safety measures, we will test the welder's performance and ensure that it can handle the maximum welding settings. Additionally, we will test the generator's ability to power our house, providing electricity for our entire home. Through these tests, we will evaluate the effectiveness and efficiency of our modifications.

Conclusion

After weeks of hard work, we have successfully repaired and modified a 20 kilowatt generator for portable welding. This generator, now equipped with a secure bracket for the welder and storage compartments for essential accessories, will serve as our mobile welding rig. We have put the generator and welder through rigorous testing and are satisfied with the results. This project has not only solved practical problems but also provided a sense of accomplishment and allowed us to showcase our resourcefulness. Stay tuned for more updates on this generator, as we continue to use it for future projects and ventures.

Highlights

• Repairing a 20 kilowatt generator for use as a whole home generator.
• Modifying the generator to hold a welder on top, creating a portable welding rig.
• Securing the generator with a tire changer to prevent movement during operation.
• Changing the oil in the gearbox to improve performance and longevity.
• Straightening a bent hitch to ensure proper functionality.
• Cleaning and painting the generator to restore its appearance.
• Designing and fabricating a bracket to securely hold the welder on top of the generator.
• Testing the generator and welder to evaluate their performance.
• Achieving a mobile welding setup that can be used in remote areas without power.
• Providing electricity for the entire house with the modified generator.

FAQs

Q: Can this generator power an entire house? A: Yes, the 20 kilowatt generator is capable of providing electricity for an entire home.

Q: How long did it take to complete the repair and modification process? A: The project took approximately four to five days spread over a few weeks to complete.

Q: Is it necessary to change the oil in the gearbox of the generator? A: Yes, changing the oil in the gearbox is essential to ensure proper performance and longevity of the generator.

Q: Can the generator's hitch be straightened if it is bent? A: Yes, a bent hitch can be straightened using a hydraulic press or similar equipment.

Q: How secure is the welder on top of the generator? A: The welder is securely held in place with a specially designed bracket and straps to prevent it from falling off during transportation.

Q: Can the modified generator power the whole house and run a welder simultaneously? A: The generator is capable of providing power for the entire house, but it's recommended to check the power requirements and adjust usage accordingly.

Q: How long did it take to test the generator and welder? A: The testing process varied, but it generally took a significant amount of time to ensure proper functionality and performance.

Q: Can the modified generator be used in remote areas without power for welding purposes? A: Yes, the modifications allow for portable welding in areas without access to electricity.

Q: Did the modified generator meet expectations and deliver the desired results? A: Yes, the modified generator successfully solved the problems at hand and provided the required functionality.