Ultimate Honda EU2200i Propane Conversion Kit

Table of Contents

1. Introduction
2. Getting Started with the Conversion
3. Drilling the Hole for Propane
4. Removing the Air Filter and Hose
5. Installing the Propane Hose
6. Attaching the Elbow and Female Quick Connect
7. Routing the Propane Hose Behind Fuel Lines
8. Installing New Gaskets
9. Zip Tying the Propane Hose
10. Reinstalling the Air Cleaner Assembly
11. Putting the Covers Back On
12. Applying the New Sticker
13. Hooking Up the Propane Tank
14. Starting the Generator with Propane
15. Benefits of Converting to Propane
16. Propane Tank Duration for Generator
17. Conclusion

Introduction

In this article, we will explore how to convert a Honda generator to use propane as fuel. By following a step-by-step process and using a kit from Hutch Mountain, you can easily switch from gasoline to propane. This conversion provides numerous benefits, including the ability to store propane without worrying about it going bad or needing constant rotation. Additionally, we will discuss the duration of a propane tank when running the generator and how this conversion can be a valuable backup fuel source for heating appliances.

Getting Started with the Conversion

To begin the conversion process, there are a few initial steps that need to be taken. These steps include drilling a hole for the propane, removing the air filter and hose, and installing the necessary components for the conversion.

Drilling the Hole for Propane

The first step in the conversion process is drilling a hole for the propane. This hole will allow the propane hose to be connected to the generator. By using electrical tape as a guide, you can easily mark the position of the hole and drill it slowly to prevent any accidental damage.

Removing the Air Filter and Hose

Once the hole is drilled, the next step is to remove the air filter and hose. This is necessary to gain access to the components that need to be replaced and reinstalled during the conversion. By following the instructions provided in the kit, you can remove the air filter door, pre-filter, and the bolts and nuts holding the assembly in place.

Installing the Propane Hose

With the air filter and hose removed, it's time to install the propane hose. This hose needs to be routed behind the gasoline lines and secured in place using washers and an elbow attachment. By carefully following the instructions and using the appropriate wrenches, you can ensure that the hose is properly installed and connected to the generator.

Attaching the Elbow and Female Quick Connect

After installing the propane hose, the next step is to attach the elbow and female quick connect. These components are crucial for the proper functioning of the propane conversion. By using the specified wrenches, you can tighten these attachments to ensure a secure connection.

Routing the Propane Hose Behind Fuel Lines

To prevent any pinching or interference, it's important to route the propane hose behind the existing fuel lines. This will ensure that the hoses are properly aligned and not at risk of being damaged during operation. By carefully positioning the hose and passing it through the designated space, you can ensure a safe and effective installation.

Installing New Gaskets

As part of the propane conversion kit, new gaskets are provided to replace the old ones. These gaskets are necessary for maintaining a proper seal and ensuring the functionality of the generator. By removing the old gasket and installing the new ones according to the provided instructions, you can ensure a tight and secure fit.

Zip Tying the Propane Hose

To further secure the propane hose and prevent any interference with other components, zip ties are included in the kit. By using these zip ties, you can pull the propane hose over existing hoses and clamps in a way that avoids any pinching or damage. It is important to position the zip tie correctly to maintain the integrity of the hose.

Reinstalling the Air Cleaner Assembly

Once all the necessary components are installed, it's time to reassemble the air cleaner assembly. This involves pushing and removing a sleeved washer, installing a small nylon spacer on the bolt, and aligning the assembly with the appropriate bolts. By following the instructions and tightening the bolts accordingly, you can ensure that the air cleaner assembly is securely in place.

Putting the Covers Back On

With all the components properly installed, the next step is to put the covers back on the generator. This includes replacing the pre-filter, air filter cover, and the main cover. By carefully aligning these covers and ensuring they are tightly secured, you can protect the internal components of the generator.

Applying the New Sticker

To complete the conversion process, a new sticker needs to be applied to indicate the switch to propane fuel. By removing the old sticker and using rubbing alcohol to clean the surface, you can ensure a smooth and secure adhesion for the new sticker. Aligning the sticker correctly with the model of your generator is important for accurate labeling.

Hooking Up the Propane Tank

After the conversion is complete, it's time to hook up the propane tank to the generator. This can be easily done by connecting the propane hose to the quick connect on the generator and screwing the other end onto the propane tank. It is crucial to ensure a tight connection to prevent any leaks.

Starting the Generator with Propane

To start the generator with propane, open the valve on the propane tank fully. Then, press the primer button for one-half second. Unlike when using gasoline, there is no need to use the choke when starting the generator with propane. Simply turn the switch to the propane position, and the generator will start up smoothly.

Benefits of Converting to Propane

There are numerous benefits to converting your Honda generator to use propane as fuel. One of the main advantages is the ability to store propane without worrying about it going bad or needing constant rotation. Unlike with gasoline, propane does not degrade over time, making it a more reliable and convenient fuel source for emergencies or prolonged power outages. Additionally, using propane eliminates the need for fuel stabilizers and frequent fuel rotation.

Another benefit of converting to propane is the extended duration of fuel. With a full load on the generator, a 20-pound propane tank can last approximately 12 hours. This allows for uninterrupted power supply, making it ideal for backup purposes. Even with a half load, the tank can last around 22 hours, and with a quarter load, it can last up to 33 hours. These longer durations make propane a reliable and efficient choice for extended power needs.

Conclusion

Converting a Honda generator to use propane as fuel is a straightforward process that offers multiple benefits. By following the step-by-step instructions provided in the conversion kit from Hutch Mountain, you can easily switch from gasoline to propane. The ability to store propane without concerns of degradation or rotation, as well as the extended duration of fuel, makes this conversion a practical and efficient solution for power backup needs. Upgrade your generator to propane and enjoy the convenience and reliability it provides.

Highlights

• Convert your Honda generator to use propane fuel easily with the Hutch Mountain conversion kit.
• Eliminate the need for storing and rotating gasoline by switching to propane.
• Enjoy extended durations of fuel with a 20-pound propane tank lasting up to 33 hours on a quarter load.
• Ensure a secure and safe installation by following the step-by-step instructions provided in the kit.
• Use propane as a backup fuel source for heating appliances, adding versatility to your emergency preparedness.

FAQ

Q: Can any Honda generator be converted to propane?

A: The conversion process described in this article is specifically for Honda generators and may not be compatible with other generator brands or models. Consult the manufacturer's instructions or a professional for guidance on converting generators from other brands.

Q: Is it necessary to hire a professional to convert the generator to propane?

A: The conversion process outlined in this article can be completed by individuals with basic mechanical skills and following the provided instructions. However, if you are unsure or uncomfortable with performing the conversion yourself, it is recommended to seek assistance from a professional.

Q: Can I switch back to using gasoline after the conversion?

A: Yes, it is possible to switch back to using gasoline after the conversion. However, it is essential to follow the proper steps and instructions for reverting the generator to its original fuel configuration. Consult the manufacturer's guidelines or seek professional assistance when switching between fuel types.

Q: Are there any safety precautions to consider when using propane as fuel for the generator?

A: When using propane as fuel, it is vital to follow standard safety practices. Ensure that there are no leaks in the propane connections by performing regular inspections. It is also essential to store propane tanks in a well-ventilated area away from open flames or heat sources. Familiarize yourself with propane safety guidelines and regulations to ensure safe operation.

Q: Can I use this conversion kit on multiple Honda generators?

A: The conversion kit from Hutch Mountain is designed for specific Honda generator models. Check the compatibility of the kit with your generator model before attempting the conversion. Using the kit on different models may require additional modifications or parts. Always consult the manufacturer's instructions or seek professional guidance for compatibility concerns.