Upgrade Your Cargo Camper with Generator and Gas Tanks!

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Upgrade Your Cargo Camper with Generator and Gas Tanks!

Table of Contents

  1. Introduction
  2. Background
  3. Upgrades to the Cargo Camper
    • Lengthening the tongue
    • Installing storage boxes
    • Mounting propane tanks
    • Increasing fuel carrying capacity
    • Enhancing fresh water capacity
    • Installing a 12-volt battery system
  4. Working with Evan England
  5. Mounting the Storage Boxes
  6. Mounting the Propane Tanks
  7. Increasing Fuel Carrying Capacity
  8. Enhancing Fresh Water Capacity
  9. Installing a 12-Volt Battery System
  10. Future Plans for the Cargo Camper
  11. Conclusion

Upgrading the Cargo Camper for Off-Grid Camping

Introduction

In this article, we will explore the process of upgrading a cargo camper for off-grid camping. The cargo camper, a 7 by 14 converted trailer, previously had limited boondocking capabilities. However, with the installation of additional features, such as storage boxes, propane tanks, and a 12-volt battery system, the camper will be better equipped for off-grid adventures. We will delve into the upgrades made to the camper, the collaboration with fabricator Evan England, and the step-by-step process of mounting the various components. Additionally, we will discuss plans for future enhancements to further improve the camper's off-grid capabilities.

Background

The cargo camper was initially purchased with some basic amenities, including a rooftop AC, refrigerator, cabinets, sink, microwave, and lighting. However, these features were primarily designed to work when the camper was connected to shore power. To enhance the camper's ability to operate off-grid, several upgrades were required. These upgrades included lengthening the tongue, installing storage boxes, mounting propane tanks, increasing fuel carrying capacity, enhancing fresh water capacity, and installing a 12-volt battery system.

Upgrades to the Cargo Camper

Lengthening the Tongue

The first step in upgrading the cargo camper involved lengthening the tongue. This modification was necessary to accommodate additional storage boxes and mount other components to the front of the trailer. By extending the tongue, the camper's overall balance and stability were improved. Evan England, a skilled fabricator, was enlisted to complete this task, ensuring its structural integrity.

Installing Storage Boxes

To make the cargo camper more suitable for off-grid camping, the installation of storage boxes was essential. These boxes would provide space for carrying essential items such as camping gear, tools, and equipment. Evan devised a solution to securely mount the storage boxes using quarter-inch thick steel frames. These frames were bolted underneath the trailer and attached to the frame and tongue, providing a sturdy foundation for the boxes. Additionally, a full cage was constructed around the boxes to allow for the mounting of a generator and propane tanks.

Mounting Propane Tanks

To increase the camper's propane supply for cooking and heating, a secure mounting system for propane tanks was required. Evan constructed a cage-like structure that allowed the tanks to be safely bolted on top of the storage boxes. This design not only ensured stability during towing but also facilitated easy access for refilling or replacing the propane tanks.

Increasing Fuel Carrying Capacity

In order to extend the camper's off-grid capabilities, an increased fuel carrying capacity was necessary. To achieve this, the camper was equipped with Jerry cans, which are commonly used for storing fuel. Evan devised a system of horizontal rails made from one-inch by one-inch square tube. These rails were bolted to the sides of the trailer, providing a secure platform for mounting the Jerry cans. This modular design allowed for flexibility in the placement of the cans and the ability to add additional accessories in the future.

Enhancing Fresh Water Capacity

One of the limitations of the cargo camper was the lack of fresh water storage. To address this issue, mounts were installed to carry six and a half-gallon Blitz water cans. Evan employed a similar approach to the fuel carrying system, using threaded inserts and rails to securely attach the water can mounts to the sides of the trailer. This modification allowed for external placement of the water cans, simplifying the process of refilling and ensuring a readily available supply of fresh water.

Installing a 12-Volt Battery System

With the aim of improving the camper's electrical capabilities, plans were made to install a 12-volt battery system. This system would provide power for various onboard appliances and accessories, such as lighting, a refrigerator, and a water pump. Alongside the battery system, a solar power setup and a DC to DC charge controller were also proposed. These additions would allow the batteries to be charged while towing and provide the option to use an inverter for AC power when not connected to shore power.

Working with Evan England

Throughout the upgrading process, Evan England played a crucial role as the fabricator. Known for his expertise in metal fabrication and restoration, Evan was tasked with building the necessary bracket systems and ensuring the secure mounting of all components. His attention to detail and craftsmanship ensured that the upgrades were not only functional but also aesthetically pleasing.

Mounting the Storage Boxes

To attach the storage boxes to the front of the trailer, Evan devised a method that involved bolting quarter-inch thick steel frames to the underside of the trailer. These frames were securely fastened to the frame and tongue, providing a solid foundation for the storage boxes. Evan also constructed a cage-like structure around the boxes, allowing for the mounting of a generator and propane tanks.

Mounting the Propane Tanks

To mount the propane tanks on top of the storage boxes, Evan built a cage that fit around the tanks. This cage provided a secure and stable mounting platform, ensuring the tanks would remain in place during travel. The design also allowed for easy access to the tanks for refilling or replacement.

Increasing Fuel Carrying Capacity

In order to increase the camper's fuel carrying capacity, Evan devised a system using horizontal rails and threaded inserts. These rails were bolted to the sides of the trailer, providing a sturdy platform for mounting the Jerry cans. This modular design allowed for flexibility in the arrangement of the fuel containers and the potential addition of further accessories.

Enhancing Fresh Water Capacity

To overcome the limitation of carrying fresh water, Evan installed mounts for Blitz water cans. These mounts were attached to the sides of the trailer using threaded inserts and rails, ensuring a secure connection. This modification provided a practical solution for storing and accessing fresh water while on the road or at a campsite.

Installing a 12-Volt Battery System

To improve the camper's electrical capabilities, plans were made to install a 12-volt battery system. This system would enhance the camper's ability to power essential appliances and accessories, even when not connected to shore power. Alongside the battery system, solar power and a DC to DC charge controller were also proposed, allowing for efficient charging while on the move.

Future Plans for the Cargo Camper

In addition to the upgrades mentioned, there are several future plans for the cargo camper. These include the installation of a 12-volt lithium battery system with solar power, a DC to DC charge controller, and an automatic transfer switch. These enhancements will further improve the camper's off-grid capabilities, allowing for extended stays in remote locations with minimal reliance on external power sources.

Conclusion

The upgrades to the cargo camper have transformed it into a capable off-grid camping companion. With the incorporation of storage boxes, propane tank mounts, increased fuel carrying capacity, enhanced fresh water storage, and plans for a 12-volt battery system, the camper is now well-equipped for extended off-grid adventures. The collaboration with Evan England ensured the successful implementation of these upgrades, highlighting the importance of skilled craftsmanship in camper modifications. With these enhancements, the cargo camper is ready to hit the road and explore the great outdoors with ample supplies and amenities.

Highlights

  • Upgrading a cargo camper for off-grid camping
  • Enhancing boondocking capabilities
  • Collaboration with fabricator Evan England
  • Lengthening the tongue for additional storage options
  • Installing storage boxes for organizing camping gear
  • Mounting propane tanks for increased fuel supply
  • Increasing fuel carrying capacity with Jerry cans
  • Enhancing fresh water capacity with water can mounts
  • Plans for a 12-volt battery system and solar power
  • Future enhancements to improve off-grid capabilities

FAQ

Q: Can the upgrades be done by someone with basic DIY skills? A: While it is possible for someone with basic DIY skills to attempt these upgrades, it is recommended to consult with a skilled fabricator or professional to ensure proper installation and structural integrity.

Q: How much does the cargo camper weigh after the upgrades? A: The weight of the cargo camper after the upgrades may vary depending on the specific components and equipment added. It is important to consider weight distribution and ensure the camper remains within safe towing limits.

Q: Can the cargo camper still be used with shore power? A: Yes, the cargo camper can still be used with shore power. The upgrades mainly focus on enhancing boondocking capabilities, but the camper retains the ability to be connected to a power source when available.

Q: Are there any safety considerations when mounting the storage boxes and propane tanks? A: Safety should be a top priority when mounting any components to the camper. It is important to ensure sturdy and secure mounting, use appropriate hardware, and regularly inspect the fastenings to prevent any accidents or damage while on the road.

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