Upgrade your Generator: From Gasoline to Propane & Natural Gas

Table of Contents

1. Introduction
2. Overview of Natural Gas and Propane Kits for Generators
3. Preparing for Installation
   1. Removing the Back Components
   2. Removing the Cover and Air Cleaner
   3. Adjusting the Carburetor and Installing the Adapter
4. Installing the Adapter
   1. Mounting the Adapter and Reinstalling the Cover
   2. Securing the Vibration Bracket and Reconnecting the Lines
5. Mounting the Regulator
   1. Determining the Mounting Location
   2. Drilling Holes and Installing Hardware
6. Connecting the Hose and Regulator
   1. Hooking Up the Propane Hose
   2. Adjusting the Propane Regulator
7. Testing the Kit
   1. Turning on the Propane Valve
   2. Using the Primer Button
   3. Starting the Generator
8. Conclusion

Installation Guide for Natural Gas and Propane Kits for Generators

Introduction

In today's guide, we will be discussing the installation process for natural gas and propane kits for generators. These kits provide an alternative fuel source to power your generator, offering greater convenience and longer run times without the need for traditional gasoline. By following the steps outlined in this guide, you will be able to seamlessly convert your generator to run on natural gas or propane.

Overview of Natural Gas and Propane Kits for Generators

Before we delve into the installation process, let's briefly discuss the benefits of using natural gas and propane kits for generators. Natural gas and propane are cleaner burning fuels compared to gasoline, which results in lower emissions and a reduced environmental impact. Additionally, these alternative fuel options offer greater availability and stability during emergencies, as natural gas lines and propane tanks are less likely to be affected by power outages or supply shortages.

Preparing for Installation

Before you begin the installation process, there are a few preparatory steps you should take. Start by gathering all the necessary tools and materials, including wrenches, vice grips, drill bits, and the kit itself. Ensure that you have a clear and well-ventilated workspace to work in. It is also crucial to familiarize yourself with the specific instructions provided with your chosen kit, as different brands and models may have slight variations in their installation procedures.

1. Removing the Back Components: Begin by accessing the back of your generator and removing the necessary components. This typically involves removing the breather hose, gas vent, and vibration bracket using the appropriate tools. Take care to keep all the hardware together in a safe place to prevent loss or confusion during reinstallation.

2. Removing the Cover and Air Cleaner: After removing the back components, it is time to remove the cover and air cleaner. Detach the clips securing the cover, taking care to keep all the hardware together. Once the cover is removed, remove the plastic that prevents the air cleaner from sucking in debris. Proceed to remove the screws connecting the gasoline carb to the adapter, ensuring they are set aside safely.

3. Adjusting the Carburetor and Installing the Adapter: To create clearance for the adapter, remove the gasket and pull the gasoline carb away using vice grips or by double-nutting it. Adjust the carburetor until you have enough clearance, typically around a quarter of an inch. With the carburetor adjusted, install the adapter using the provided gasket. Carefully align the cover and secure it with the nuts, ensuring they are tightened but not over-torqued.

Installing the Adapter

Now that the back components have been removed and the carburetor has been adjusted, it's time to proceed with installing the adapter for the natural gas or propane conversion.

1. Mounting the Adapter and Reinstalling the Cover: Place the adapter onto the carburetor, ensuring the gasket is in position. Align the cover and secure it with the nuts. Take care not to over-tighten the nuts, as excessive torque is unnecessary due to the low vibration levels of this type of generator.

2. Securing the Vibration Bracket and Reconnecting the Lines: Reinstall the breather hose and tighten the corresponding bolt. Adjust the vibration bracket as necessary to close the gap between the components, taking care not to inhibit the movement of the bracket. Once aligned, tighten the bracket bolt securely. Finally, reconnect the lines, ensuring they are securely connected.

Mounting the Regulator

To complete the installation, you will need to mount the regulator and connect it to the natural gas or propane supply.

1. Determining the Mounting Location: Choose a suitable location on the generator frame for mounting the regulator. Consider clearance requirements, ensuring the regulator does not interfere with other components. Mark the mounting spots using a punch or a similar tool.

2. Drilling Holes and Installing Hardware: Carefully drill holes at the marked locations, taking precautions not to damage any existing components or the gas tank. Once the holes have been drilled, install the necessary hardware, including flat washers and lock washers, to secure the regulator in place.

Connecting the Hose and Regulator

With the regulator mounted, it's time to connect the natural gas or propane hose and make the final adjustments.

1. Hooking Up the Propane Hose: Connect the propane hose to the regulator and secure it using the appropriate fittings or clamps. Take care not to overtighten, as this could lead to leaks or damage to the components.

2. Adjusting the Propane Regulator: With the hose connected, ensure that the propane valve is turned off. Adjust the regulator settings according to the provided instructions, taking into account factors such as altitude, temperature, and specific kit requirements.

Testing the Kit

Before relying on your newly installed natural gas or propane kit, it is essential to test its functionality.

1. Turning on the Propane Valve: Open the propane valve slowly to allow the fuel to flow. Check for any signs of leaks or loose connections, rectifying any issues before proceeding.

2. Using the Primer Button: Most generators equipped with a propane conversion kit feature a primer button for easier starting. Press the primer button for a couple of seconds to ensure the fuel is flowing correctly through the carburetor adapter.

3. Starting the Generator: With the propane valve open and the primer button engaged, attempt to start the generator. Follow the manufacturer's instructions for starting the generator, adjusting the choke or other settings as required.

Conclusion

Congratulations! You have successfully installed a natural gas or propane kit on your generator. By following these step-by-step instructions and ensuring proper testing, you can now enjoy the benefits of cleaner, more abundant fuel options for your generator. Remember to consult your kit's specific instructions and reach out to customer support if you encounter any difficulties along the way.