Upgrade Your Generator to Run on Propane & Natural Gas!

Upgrade Your Generator to Run on Propane & Natural Gas!

Table of Contents:

1. Introduction
2. Overview of Png Technologies
3. The Pulsar 12,000 Watt Dual Fuel Unit
   • 3.1. Natural Gas Design
   • 3.2. Propane Side Setup
4. Issues with the Propane Regulator
   • 4.1. Unavailability of Replacements
   • 4.2. Decent Quality, Long-Lasting Regulator
5. Custom Kit Design for the Pulsar Unit
   • 5.1. Removing the Hose Clamp and Regulator Hose
   • 5.2. Using a Cap and Hose Clamp for Temporary Closure
   • 5.3. Removing the Sleeve Protector and Clamp
6. Mounting the Regulator Assembly
   • 6.1. Drilling Holes for Mounting
   • 6.2. Pre-Assembled Regulator Setup
7. Connecting the Regulator Outlet Hose
   • 7.1. Importance of Open Orifice Quick Connects
   • 7.2. Attaching Hose and Tightening
8. Setting Up the Propane Option
   • 8.1. Separate Propane Kit Components
   • 8.2. Applying Compound to Ensure Proper Fuel Flow
9. Final Steps and Functionality
   • 9.1. Replacing Nipple with Propane Components
   • 9.2. Adjusting for Propane Usage
10. Conclusion

The Pulsar 12,000 Watt Dual Fuel Generator: A Comprehensive Guide

The Pulsar 12,000 Watt Dual Fuel Generator is a versatile and powerful unit designed to provide efficient energy solutions for various purposes. In this article, we will explore the features, setup, and functionality of this generator, with a specific focus on the natural gas and propane options. Whether you are interested in converting to natural gas or utilizing propane as your fuel source, this guide will provide step-by-step instructions for setting up and optimizing your Pulsar generator.

1. Introduction

Generators play a crucial role in providing backup power supply during emergencies or powering devices in remote locations. Png Technologies, based in Michigan, is a renowned supplier of custom design kits for propane and natural gas generators. This article aims to guide users through the setup and conversion process of the Pulsar 12,000 Watt Dual Fuel Generator. With demand increasing for natural gas usage, we will explore both the natural gas design and the setup for the propane side. Additionally, we will address potential issues with the supplied regulator and provide alternatives for a seamless experience.

2. Overview of Png Technologies

Png Technologies specializes in providing customers with high-quality custom design kits for propane and natural gas generators. With a focus on innovation and customer satisfaction, the company aims to meet the growing demand for alternative fuel sources in the energy industry. By offering reliable and efficient conversion solutions, Png Technologies strives to empower users to optimize their generator's performance while reducing environmental impact.

3. The Pulsar 12,000 Watt Dual Fuel Unit

The Pulsar 12,000 Watt Dual Fuel Generator is a versatile unit that offers the convenience of running on both propane and gasoline. With a dual fuel capability, users have the freedom to choose the most suitable fuel source for their specific needs. In this section, we will delve into the natural gas design and the setup for utilizing propane as a fuel option.

3.1. Natural Gas Design The natural gas design of the Pulsar generator allows users to harness the benefits of cleaner and more cost-effective fuel. To begin the natural gas conversion process, the first step involves removing the hose clamp and regulator hose connected to the gasoline carburetor. While the kit includes an adapter for the air cleaner and carburetor connection, tight spacing sometimes necessitates a different approach. In such cases, the hose provided by the manufacturer can be utilized as a direct connection point. A cap is supplied to cover the open hole when natural gas usage is not desired, thus ensuring the preservation of the original system.

3.2. Propane Side Setup While the dual fuel unit functions seamlessly with natural gas, it's essential to address potential issues that might arise with the supplied propane regulator. The current regulator, while of decent quality and durability, lacks availability for replacement in the event of failure. This limitation poses a disadvantage as it compromises the entire system's reliability. However, many users have reported the regulator's longevity, making it a viable option with proper maintenance. It is crucial to consider this aspect before proceeding with the propane setup.

4. Issues with the Propane Regulator

Due to the unavailability of replacement regulators for the supplied unit, it is essential to assess the pros and cons before committing to the propane side setup. Understanding the limitations of the existing regulator can help users make informed decisions.

4.1. Unavailability of Replacements The primary drawback of the provided propane regulator is the lack of availability for replacements. The regulator's failure poses a significant challenge as finding suitable replacements is currently impossible. While it is anticipated that regulators will become accessible in the future, their absence at present restricts the viability of the propane system.

4.2. Decent Quality, Long-Lasting Regulator Despite the unavailability of replacements, it is important to highlight that the current propane regulator is known for its decent quality and durability. Many users have reported long-lasting performance without any issues. It is essential to strike a balance between recognizing the lack of replacement options and acknowledging the longevity of the existing regulator.

5. Custom Kit Design for the Pulsar Unit

Png Technologies provides a comprehensive custom kit specifically designed for the Pulsar 12,000 Watt Dual Fuel Generator. This section will guide users through the different steps involved in setting up the custom kit for the generator, ensuring a seamless conversion process.

5.1. Removing the Hose Clamp and Regulator Hose To initiate the installation process, the first step involves removing the hose clamp from the generator's existing setup. This is done using an eight-millimeter tool to loosen the clamp. Once it is loose, the regulator hose connected to the generator's regulator is detached, allowing for further modifications.

5.2. Using a Cap and Hose Clamp for Temporary Closure Since the natural gas conversion may require temporary suspension, it is crucial to ensure the unused opening remains protected. To achieve this, Png Technologies supplies a cap to cover the open hole and prevent any external elements such as bugs or dust from entering. Additionally, a hose clamp is provided to secure the cap in place, ensuring a reliable closure.

5.3. Removing the Sleeve Protector and Clamp To facilitate the subsequent steps of the custom kit installation, it is necessary to remove the sleeve protector that covers the hose provided by the manufacturer. This allows for easy access and manipulation of the hose during the conversion process. Furthermore, there might be a clamp situated farther along the hose. While this clamp may require removal, it is essential to note that its presence varies based on the position chosen by the manufacturer. In some cases, it may be necessary to remove additional components to access the clamp.

6. Mounting the Regulator Assembly

Efficiently mounting the regulator assembly ensures optimal performance and accessibility. This section walks users through the necessary steps to securely position the regulator for seamless functionality.

6.1. Drilling Holes for Mounting To mount the regulator assembly, it is vital to drill holes in the designated position. The drilling needs to be precise, ensuring proper alignment and stability. Care must be taken not to puncture the gas tank, making it necessary to use a block of wood or another suitable material to protect the tank during the drilling process.

6.2. Pre-Assembled Regulator Setup The regulator assembly is provided pre-assembled, eliminating additional steps for tightening or adjustments. The male quick connect side of the assembly allows for quick and easy connection to the generator's outlet. Necessary hardware, including washers and nuts, is supplied for securing the assembly in place.

7. Connecting the Regulator Outlet Hose

To ensure the proper flow of natural gas or propane, it is essential to establish a secure connection between the regulator outlet and the generator. This section guides users in properly attaching the outlet hose for optimal performance.

7.1. Importance of Open Orifice Quick Connects When connecting the hose to the regulator outlet, it is crucial to utilize open orifice quick connects. These quick connects are specifically designed for running combustion-absorbing engines. It is important to note that using quick connects intended for grills or furnaces may restrict the fuel flow, leading to performance issues.

7.2. Attaching Hose and Tightening The process of attaching the outlet hose involves securely pressing the hose onto the regulator's connector. This connection ensures a reliable flow of fuel to the generator. A hose clamp is supplied to further secure the connection. However, it is essential not to overtighten the clamp, as it may lead to unnecessary stress or damage.

8. Setting Up the Propane Option

For users opting to utilize propane as a fuel source, this section provides a step-by-step guide to set up the propane kit, ensuring efficient functionality.

8.1. Separate Propane Kit Components When purchasing the propane kit separately, users will receive the necessary components to adapt the unit for propane usage. This includes a regulator, hose, bushing, and flare for proper installation. Additionally, it is crucial to utilize a suitable compound for sealing the connections.

8.2. Applying Compound to Ensure Proper Fuel Flow To ensure a consistent and uninterrupted flow of propane, it is essential to apply a suitable compound that prevents leaks or interference with the fuel flow. Applying liquid compound, as opposed to tape, is recommended to prevent tear-offs and potential blockages in the fuel system.

9. Final Steps and Functionality

With the setup now complete, this section guides users through the final steps of the installation process, ensuring the generator's optimal functionality.

9.1. Replacing Nipple with Propane Components For users choosing the propane option, the nipple used for the natural gas setup needs to be replaced with the propane components provided in the kit. This ensures a smooth transition and compatibility with the selected fuel source.

9.2. Adjusting for Propane Usage As the generator is now configured for propane usage, slight adjustments may be necessary to ensure optimal performance. However, the adjustment required should be minimal, as the natural gas setup should already provide a suitable starting point. Fine-tuning the settings can further optimize the generator's performance for enhanced efficiency and output.

10. Conclusion

The Pulsar 12,000 Watt Dual Fuel Generator, with its dual fuel capability, offers users the flexibility to adapt to their preferred fuel source. While the natural gas option provides cleaner and cost-effective energy, the supplied propane regulator's limitations must be acknowledged. Through the comprehensive custom kit provided by Png Technologies, users can effortlessly convert their generator, regardless of the chosen fuel option. With careful attention to the installation process and adherence to the provided instructions, users can enjoy a reliable and efficient power supply for their diverse needs.

Highlights:

1. Png Technologies specializes in custom design kits for propane and natural gas generators.
2. The Pulsar 12,000 Watt Dual Fuel Generator offers dual fuel capability.
3. Natural gas conversion involves removing the existing hose clamp and regulator hose.
4. The propane side setup highlights the limitations of the supplied regulator.
5. Png Technologies provides a custom kit for easy conversion and optimized performance.
6. Proper mounting of the regulator assembly ensures accessibility and stability.
7. Connecting the regulator outlet hose requires open orifice quick connects.
8. Setting up the propane option involves applying the right compound for secure connections.
9. The final steps involve replacing the natural gas nipple with the provided propane components.
10. Fine-tuning may be necessary to optimize the generator's performance.

FAQs

Q: Can the Pulsar 12,000 Watt Dual Fuel Generator be converted to run on both natural gas and propane simultaneously? A: No, the generator is designed to operate on either natural gas or propane at a time. It is not recommended to mix the two fuel sources simultaneously.

Q: Is it possible to find a replacement regulator for the supplied propane unit? A: Currently, replacements for the supplied propane regulator are unavailable. It is advisable to consider this limitation before committing to the propane setup.

Q: What steps should be taken if the natural gas hose clamp is too tightly positioned? A: If the provided adapter cannot be inserted between the air cleaner and the gasoline carburetor due to tight spacing, the natural gas hose can directly connect to the generator's existing setup.

Q: Can I use the Pulsar 12,000 Watt Dual Fuel Generator with a regular grill or furnace propane quick connect? A: No, the quick connects supplied with the conversion kit are designed for running combustion-absorbing engines. Quick connects meant for grills or furnaces may restrict the fuel flow and cause performance issues.

Q: How long does the propane regulator supplied with the Pulsar generator typically last? A: The supplied propane regulator has a decent quality and is known to last a long time with proper maintenance. However, it is crucial to acknowledge the unavailability of replacements if the regulator fails.